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Custom 4140 Alloy Steel Parts

High-Strength Quenched & Tempered CNC Machined Components

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Understanding 4140 Alloy Steel

AISI 4140 is a chromium-molybdenum alloy steel offering high strength, toughness, and wear resistance after heat treatment, widely used for critical mechanical components requiring superior performance under stress and fatigue conditions.

High Strength

Tensile strength up to 1020 MPa after quenching and tempering, providing exceptional load-bearing capacity for demanding applications.

Excellent Toughness

Superior impact toughness and resistance to brittle fracture, ideal for shock-loaded components and dynamic applications.

Heat Treatable

Excellent response to heat treatment including through-hardening, case-hardening, and induction hardening for optimized properties.

4140 Steel Manufacturing Portfolio

Primary Applications

4140 steel automotive transmission components
Automotive Industry

Drivetrain & Transmission Components

4140 steel is extensively used for high-stress automotive parts including shafts, gears, axles, and transmission components requiring superior strength and fatigue resistance.

  • Transmission shafts and gears
  • Drive axles and differential parts
  • Steering and suspension components
4140 steel precision gears manufacturing
Industrial Machinery

Power Transmission & Machine Tools

Critical machinery components including precision gears, spindles, and tooling requiring high hardness and wear resistance combined with toughness.

  • Precision ground gears and pinions
  • Machine tool spindles and arbors
  • Power transmission shafts

Material Properties & Specifications

Technical characteristics of 4140 alloy steel

Property Specification Details
Chemical Composition C: 0.38-0.43%, Cr: 0.80-1.10%, Mo: 0.15-0.25% Chromium-molybdenum alloy steel
Tensile Strength (Q&T) 850-1020 MPa After quenching and tempering
Yield Strength (Q&T) 655-850 MPa High yield for load-bearing
Hardness Range 28-32 HRC (Q&T), up to 58 HRC (hardened) Flexible heat treatment options
Machinability Good in annealed condition Excellent CNC machining characteristics
Weldability Fair with preheating Requires proper welding procedures
15+

Years Experience

Heat Treatment

±0.01

mm Tolerance

ISO Certified

Frequently Asked Questions

What heat treatments are available for 4140 steel?

We offer comprehensive heat treatment including quenching and tempering (Q&T) to achieve 28-32 HRC, through-hardening to 58 HRC, case-hardening, induction hardening, and stress relieving. Heat treatment selection depends on your application requirements for hardness, toughness, and wear resistance.

How does 4140 compare to 4340 steel?

4140 offers good strength and toughness at lower cost, while 4340 provides higher strength and impact resistance due to increased nickel content. 4140 is ideal for most applications, while 4340 is chosen for extreme loading conditions. Both respond well to heat treatment and machining.

Can you machine 4140 steel in hardened condition?

Yes, we can machine hardened 4140 steel using hard turning and grinding operations. For best results, we typically machine parts in annealed condition, then heat treat to final hardness, followed by finish grinding if required. This approach ensures optimal surface finish and dimensional accuracy.

What tolerances can you achieve on 4140 parts?

Our precision CNC machining capabilities allow tolerances as tight as ±0.01mm for critical dimensions. After heat treatment, finish grinding can maintain ±0.005mm tolerances. We use CMM inspection to verify dimensions and provide detailed inspection reports.

Do you provide material certificates for 4140 steel?

Yes, we provide complete material traceability including mill certificates with chemical composition analysis, mechanical property test reports, heat treatment records showing quench and temper parameters, hardness test results, and dimensional inspection reports meeting ASTM A322 and international standards.

What surface treatments are recommended for 4140 parts?

Common surface treatments include black oxide for corrosion protection, zinc or nickel plating for enhanced corrosion resistance, phosphate coating before painting, and nitriding for increased surface hardness and wear resistance. Selection depends on your environmental conditions and performance requirements.

Request Your 4140 Steel Parts Quote

Rapidaccu Manufacturing

Trusted Chinese CNC manufacturer with 15 years of expertise in 4140 alloy steel machining and heat treatment. We deliver precision, strength, and reliability for your critical components.

Production Facility

Rongli Industrial Park, Dalang, Longhua District, Shenzhen, China

Email Contact

info@rapidaccu.com

Core Expertise

15+ years precision CNC machining of 4140 alloy steel with comprehensive heat treatment