Custom OEM Manufacturing

Atomizing Nozzles
(Mist & Fine Spray)

Achieve stable droplet size, consistent spray quality, and longer service life with Rapidaccu’s custom-manufactured atomizing nozzles.

Best for: fine mist humidification, evaporative cooling, coating, lubrication, dust suppression, and chemical processing.

Get a Custom Quote Upload Drawing / Target

Why Atomization Quality Matters

Atomizing nozzles are not judged by spray angle—they’re judged by droplet size distribution, spray stability, and repeatability over time.

If droplet size shifts, you get:

Wetting when you wanted mist → uneven surfaces
Incomplete evaporation → temperature control failure
Unstable spray plume → inconsistent coating
Frequent clogging → downtime and cost

Atomizing Nozzle Types We Customize

Hydraulic Atomizing

Pressure atomization. Best for simple systems, fewer utilities, moderate mist.

Air Atomizing (Two-Fluid)

Compressed air assists. Best for very fine mist, fast evaporation, precision coating.

Internal vs External Mix

External mix for clog tolerance; Internal mix for finer droplets. We recommend based on media.

Custom Atomizing Nozzles — Built Around Your Process Targets

Rapidaccu does not sell standard off-the-shelf nozzles. We manufacture made-to-order atomizing nozzles based on your requirements.

Performance Targets

Desired droplet size
Spray plume stability
Evaporation speed
Coverage behavior

Operating Conditions

Liquid pressure range
Air pressure range (Two-Fluid)
Temperature & chemicals
Particles / clog risk

Mechanical Interfaces

NPT / BSPT / Custom threads
Compact envelope constraints
Sealing surfaces
Modular caps / tips

Start Your Custom Project

Tell us your target result: fine mist for evaporation, stable coating, or anti-clog operation. We’ll propose a geometry + material combination that fits.

Request a Quote

Rapidaccu’s Precision Advantage

Atomization performance often fails because the nozzle’s internal geometry is “close enough”—but not truly controlled.

Micro-Orifice Accuracy

Critical for droplet consistency.

Concentricity Control

Between orifice and internal passages.

Surface Finish & Edge Quality

Critical for stable breakup.

Batch Repeatability

Predictable results as production scales.

Anti-Clog & Maintenance

Clogging is one of the top reasons atomizing systems fail in production. We customize nozzles for higher clog tolerance.

Optimized internal flow passages
Geometry that reduces dead zones
Removable tips / modular components
Maintenance-friendly designs
Material choices that reduce buildup

Redesign for longer runtime stability.

Material Selection: Corrosion, Wear & Temperature

Stainless Steel

316 / 303

Practical choice. Ideal for water-based mist, cleaning, mild chemicals.

Difficult Alloys

Inconel / Hastelloy

For high heat or aggressive chemicals where standard stainless fails.

Plastics

Engineering Grade

Lightweight & chemical-resistant for controlled environments.

Ceramic

Components

Excellent chemical resistance and stability in demanding environments.

Tungsten Carbide

Wear Components

Highest wear resistance for abrasive or high-solids conditions.

Common Applications

Evaporative Cooling

Fast evaporation, heat reduction.

Humidification

Consistent humidity control.

Dust Suppression

Binds dust without flooding.

Coating

Uniform application of light coatings.

Lubrication (MQL)

Controlled droplets, less waste.

Chemical Dosing

Reliable under chemical exposure.

Typical Specifications

Specification	Custom Range
Atomization Method	Hydraulic / Air Atomizing
Mix Type	Internal / External
Droplet Behavior	Fine mist / Wetting
Pressure	Application-based
Connection	NPT / BSPT / Custom
Volume	Prototype → Production

Get the Right Nozzle Faster

To quote accurately, send us:

Drawing (STEP/PDF)

Photo + Dimensions

Sample Nozzle

Process Targets

We respond quickly with a manufacturable plan—often including engineering suggestions.

Frequently Asked Questions

What’s the difference between a mist nozzle and an atomizing nozzle?

“Mist nozzle” often refers to the outcome (fine mist). “Atomizing nozzle” refers to the mechanism that breaks liquid into droplets. Atomizing nozzles can be hydraulic or two-fluid depending on the droplet requirement.

How do I choose between hydraulic and air atomizing?

Hydraulic is simpler and uses liquid pressure to atomize. Two-fluid can produce finer droplets at lower flow but requires compressed air. Selection depends on droplet target, utilities, and media conditions.

Can you make an anti-clog version for dirty water or additives?

Yes. We can optimize internal passages, use external-mix structures (when suitable), and design removable tips to improve maintenance and reduce blockage risk.

Which material is best for corrosive chemicals?

Stainless steel works for many cases, but for aggressive chemistry or high temperature, difficult alloys like Hastelloy or Inconel may be a better long-term solution.

Do you support prototypes before production orders?

Yes. We support prototyping and engineering iteration, then scale to batch or production quantities once validated.

Can you manufacture based on an existing sample nozzle?

Yes. We can reverse engineer from your sample and improve performance or service life if needed.

Get a Custom Atomizing Nozzle Quote

Upload your drawing or tell us your process goals. We’ll recommend the best nozzle structure and material for stable atomization.

Why Engineers Choose Rapidaccu:

Custom geometry for droplet control
Durable performance under harsh media
Tight internal feature control
Scalable production from prototyping

Request a Quote (24h Response)


                                

 



 Your name

 

 Your Company



 Your email

 

 Your telephone number



 Your message (optional)

Form Placeholder Area

Your technical drawings are kept strictly confidential.

Atomizing Nozzles (Mist & Fine Spray)