Custom OEM Manufacturing

Solid Cone Nozzles
(Full Cone Spray)

When your process needs complete circular coverage—not just a spray pattern—solid cone nozzles are the workhorse. Rapidaccu manufactures precision-machined custom nozzles for stable coverage and long service life.

Custom designs for washing, dust suppression, cooling

Materials: 316SS, plastics, ceramic, carbide inserts

Prototype → small batch → production scale

ISO quality management + DFM support

Request a Custom Quote Upload Drawing / Sample

Solid Coverage = Process Stability

A solid cone nozzle isn’t chosen for aesthetics—it’s chosen because many industrial processes demand reliability. If your target is consistent process outcome (not just “water spraying”), the nozzle’s swirl chamber, orifice precision, and wear resistance become critical.

Critical Requirements:

Full, circular coverage with no hollow center
Uniform wetting / saturation on surfaces
Reliable droplet formation for cooling efficiency
Large flow capability with robust performance

What Is a Solid Cone Nozzle?

Often referred to as a full cone nozzle, it creates a cone-shaped spray with complete liquid coverage throughout the entire impact area.

Round Impact

Complete Coverage

Medium-Large Drops

30°-120° Angle

Custom Solid Cone Nozzles

Engineered for Your Media, Pressure & Coverage. We design and machine non-standard nozzles based on your operating conditions.

Coverage Specs

Target diameter at distance, spacing strategy, and overlap requirements.

Performance

Exact spray angle, flow rate at your specific operating pressure.

Fluid & Env

Clean water, chemicals, slurry, abrasive particles, or high temperatures.

Installation

NPT / BSPT / custom threads, compact geometry, manifold integration.

Inside a Great Solid Cone Nozzle: The Swirl Matters

Performance depends on swirl chamber geometry, insert accuracy, and internal surface finish. This is exactly where precision CNC manufacturing makes a measurable difference.

Talk to Engineering

Where Solid Cone Nozzles Perform Best

Gas Washing

Wide circular coverage improves wetting and contact effectiveness in absorption towers.

Dust Control

Full cone saturation provides consistent moisture coverage for environmental suppression.

Cooling

Medium-to-large droplets and full coverage help manage heat transfer effectively.

Washing & Rinsing

Solid impact area ensures full wetting and uniform rinsing in industrial lines.

Foam Control & Stabilization

Swirl-based full cone nozzles are often used where medium droplets provide both surface area and impact.

Material Selection Strategy

Choose material based on media + maintenance cost:

316 Stainless Steel

Balanced corrosion resistance and mechanical strength for general industrial use.

Engineering Plastics (PP / Nylon)

Chemical resistance and lightweight design for low-to-medium pressure environments.

Zirconia Ceramic

Excellent chemical resistance and high-temperature stability for harsh environments.

Tungsten Carbide Inserts

Maximum wear resistance for abrasive fluids, particles, and long-life requirements.

Typical Customization Range

Spray Pattern	Solid cone / Full cone
Spray Angle	~30°–120° (custom available)
Droplet Size	Medium to large
Flow Range	Custom by orifice & geometry
Connection	NPT / BSPT / custom thread
Media	Water, chemicals, abrasive fluids
Production	Prototype → batch → volume

Need help choosing? Tell us the media and expected service interval.

Quality Validation That Reduces On-Site Tuning

First-Article Approval

For new designs, ensuring key functional dimensions are controlled from the start.

Critical Inspection

Checking orifice, sealing, and thread fit under ISO-managed workflow.

“Goal: predictable full-cone coverage and stable results in continuous operation.”

OEM Workflow: From Specs to Production

Requirements

Drawing, sample, or targets

Review + DFM

Confirm feasibility

Prototype

Validation in process

Production

Consistent control

Export

Global shipping

Why Rapidaccu for Solid Cone Nozzles?

15+ years of precision machining, strong capability in difficult materials, and stable quality systems to keep performance repeatable.

Start your project with us

Frequently Asked Questions

Is a solid cone nozzle the same as a full cone nozzle?

In most industrial contexts, “solid cone” and “full cone” refer to the same concept: a cone spray with complete liquid coverage throughout the impact area.

When should I choose a solid/full cone nozzle instead of a flat fan nozzle?

Choose a solid cone nozzle when you need circular coverage, full saturation, or spraying over a broader area such as dust control, cooling, or gas washing.

What spray angles are available for full cone nozzles?

Full cone nozzles are commonly available in angles around 30°–120°, and custom designs are possible depending on your operating conditions.

Can you design an anti-clog solid cone nozzle?

Yes. For dirty or recirculated liquids, we can optimize internal passages and insert geometry to improve clog resistance while maintaining coverage.

Can you build based on a sample nozzle?

Yes. We support reverse engineering from samples and can upgrade materials (e.g., ceramic or carbide inserts) for longer service life.

Get a Custom Solid Cone Nozzle Quote

Engineering Review Included

Tell us your:

target coverage diameter
pressure & flow
media type (water / chemical / abrasive)
thread standard (NPT / BSPT)
service life expectation

Upload drawing / photo / sample image

Prototype and production support

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Solid Cone Nozzles (Full Cone Spray)