Solder Cup Pogo Pin Manufacturing

The suitable wire gauge depends on the solder cup diameter and current requirements. Typically, our solder cup pogo pins accommodate wire gauges from 22AWG to 16AWG. For high-current applications, larger solder cups are available to accept thicker wires. We recommend consulting our engineering team for specific wire gauge recommendations based on your current rating and mechanical constraints.

Solder cup pogo pins offer greater flexibility in assembly and routing compared to direct PCB-mount versions. They allow wire connections that can be routed to any location, making them ideal for applications where the pogo pin needs to be positioned away from the main PCB. They also provide better strain relief for dynamic applications and easier field service or repair.

Our solder cup pogo pins are designed to withstand standard soldering temperatures up to 300°C for brief periods during the soldering process. The internal spring mechanism is engineered to maintain its characteristics after exposure to soldering temperatures. We recommend using standard 60/40 or lead-free solder with controlled soldering iron temperature and duration to prevent damage to the spring assembly.

Yes, with proper protection and plating selection. For harsh environments, we recommend gold plating for corrosion resistance and can provide sealed versions with O-rings or protective boots. The solder cup connection should be protected with heat shrink tubing or conformal coating. We can customize designs with enhanced environmental protection for outdoor, marine, or industrial applications where exposure to moisture, chemicals, or extreme temperatures is expected.