Solder Cup Pogo Pin Connector

Solder cup pogo pins typically accommodate wire gauges from 22 AWG to 30 AWG, depending on the cup diameter. We can customize the cup size to match your specific wire gauge requirements. The cup depth ensures adequate solder fill for strong mechanical and electrical connections.

Solder cup termination provides superior gas-tight connections and excellent long-term reliability. While crimp termination is faster for assembly, soldered connections offer better resistance to vibration, thermal cycling, and environmental factors, making them ideal for permanent installations and harsh environments.

Our solder cup pogo pins are available in current ratings from 1A to 20A depending on the pin diameter, plating, and spring specifications. High-current models feature larger contact areas and heavier gauge materials to safely handle increased power loads without overheating.

Yes, we offer complete customization of solder cup dimensions. Our CNC machining capabilities allow us to create cups with specific depths, diameters, and internal geometries to match your wire size, solder volume requirements, and assembly process constraints.

For standard lead-free solder (SAC305), we recommend 350-370°C for 2-3 seconds. For leaded solder (63/37), use 320-340°C. Proper temperature control ensures good solder flow without damaging the spring mechanism or plating. We provide detailed soldering guidelines with each order.

Yes, we provide samples for design verification and functional testing. Samples allow you to evaluate the solder cup design, test your soldering process, and validate electrical performance before committing to production volumes. Contact our team to discuss your sample requirements.