PEI (Ultem) Machining Services

High-performance PEI parts from China’s leading manufacturer

15 Years Specializing in High-Performance Plastics
Exceptional High-Temperature Performance up to 170°C
Advanced CNC & 3D Printing Technology
Trusted Global Export Manufacturing Partner
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PEI Ultem Machining Services

What is PEI (Ultem)?

PEI (Polyetherimide), commonly known by the trade name Ultem, is an ultra-high-performance amorphous thermoplastic that offers exceptional mechanical, thermal, and chemical resistance properties. This premium engineering material maintains its strength and dimensional stability at elevated temperatures where most plastics would fail.

With outstanding flame resistance, low smoke generation, and excellent electrical insulation properties, PEI/Ultem has become the material of choice for the most demanding applications in aerospace, medical, automotive, and electronics industries.

Its inherent high strength, stiffness, and heat resistance combined with biocompatibility and sterilization capability make it ideal for applications requiring both performance and safety.

Key Features

  • Continuous use up to 170°C
  • Excellent flame resistance (UL94 V-0)
  • Superior mechanical strength
  • Biocompatible & sterilizable
  • Low outgassing

Outstanding PEI Material Properties

High Heat Resistance

Continuous use temperature of 170°C with short-term exposure up to 200°C, maintaining mechanical properties at elevated temperatures.

Exceptional Strength

Outstanding tensile strength and stiffness that remains stable over a wide temperature range for structural applications.

Flame Resistant

UL94 V-0 flame rating with low smoke generation and minimal toxic fume emission for safety-critical applications.

Chemical Resistance

Excellent resistance to a wide range of chemicals, automotive fluids, and fully halogenated hydrocarbons.

Electrical Insulation

Superior dielectric properties and electrical insulation characteristics for electronic and electrical applications.

Biocompatible

FDA compliant and biocompatible for medical applications with sterilization capability via steam, ETO, or gamma radiation.

Low Outgassing

Minimal outgassing making it suitable for vacuum environments and aerospace applications.

Radiation Resistant

Good resistance to gamma and beta radiation for medical sterilization and nuclear applications.

Dimensional Stability

Low coefficient of thermal expansion and excellent dimensional stability over wide temperature ranges.

Our PEI Machining Capabilities

High-Precision CNC Milling

Advanced multi-axis CNC milling with specialized tooling for machining PEI parts to extremely tight tolerances and demanding specifications.

Precision CNC Turning

Ultra-precision turning operations for cylindrical PEI components with exceptional surface finishes and dimensional accuracy.

Advanced 3D Printing

FDM additive manufacturing for complex PEI geometries with excellent layer adhesion and mechanical properties.

Quality Assurance

Comprehensive inspection with CMM and precision measurement equipment ensuring parts meet aerospace and medical standards.

Surface Finishing

Multiple finishing options including polishing and coating to achieve specific surface requirements for your application.

Material Certification

Complete material traceability and certification documentation for aerospace, medical, and regulated industries.

Industries & Applications

Aerospace

Interior components, structural parts, electrical insulators, and brackets meeting FAA flame resistance requirements.

Medical Devices

Surgical instruments, sterilization trays, medical equipment housings, and implantable device components.

Automotive

Under-hood components, transmission parts, sensor housings, and high-temperature connectors.

Electronics

Semiconductor test fixtures, chip carriers, electrical insulators, and high-temperature connectors.

Chemical Processing

Valve components, pump parts, chemical handling equipment, and laboratory apparatus.

Food Processing

Food contact components, oven parts, and high-temperature food processing equipment.

Why Choose Rapidaccu for PEI Machining?

15 Years Expertise

Extensive experience in high-performance plastics machining for demanding applications worldwide.

Advanced Technology

State-of-the-art CNC machines and 3D printing equipment optimized for PEI materials.

ISO Certified Quality

Rigorous quality management systems meeting aerospace and medical industry standards.

Expert Engineering Support

Experienced technical team providing design assistance and manufacturing optimization.

Competitive Pricing

Cost-effective high-performance manufacturing solutions for international markets.

Global Export Services

Reliable worldwide shipping with complete documentation and material certifications.

Frequently Asked Questions

What is the difference between PEI and other high-temperature plastics?

PEI (Ultem) offers a unique combination of high heat resistance, exceptional mechanical strength, and flame resistance that surpasses most engineering plastics. Unlike PEEK, it’s more cost-effective while maintaining excellent performance. Compared to polycarbonate, PEI has superior heat resistance and chemical resistance.

Can PEI parts be sterilized for medical applications?

Yes, PEI can be sterilized using multiple methods including steam autoclaving, ethylene oxide (ETO), and gamma radiation without significant degradation. It maintains its properties through repeated sterilization cycles, making it ideal for reusable medical devices and surgical instruments.

What tolerances can you achieve with PEI machining?

Our precision CNC machining capabilities allow us to achieve tolerances as tight as ±0.025mm for critical dimensions. PEI’s excellent dimensional stability and low thermal expansion make it ideal for maintaining tight tolerances. We discuss specific requirements during the design review to ensure optimal results.

Is PEI suitable for food contact applications?

Yes, certain grades of PEI meet FDA requirements for food contact applications. PEI’s high heat resistance makes it suitable for food processing equipment that requires high-temperature sterilization or direct contact with hot foods. We can source FDA-compliant PEI materials for your specific needs.

What colors are available for PEI material?

PEI is naturally amber/transparent in color. It’s also available in black and other custom colors, though amber is most common for its superior properties. The color choice can affect certain properties, so we recommend discussing your specific requirements with our engineering team.

Do you provide material certifications for PEI parts?

Yes, we provide complete material certifications including material test reports (MTR), FDA compliance documentation, UL certification, and full material traceability. For aerospace and medical applications, we can provide additional documentation as required by industry standards and regulations.

Start Your PEI Project Today

Partner with China’s trusted high-performance plastics manufacturer

Rapidaccu Manufacturing

Manufacturing Location

Rongli Industrial Park, Dalang, Longhua District, Shenzhen, China

Email Contact

info@rapidaccu.com

Industry Experience

15 Years in High-Performance Plastics Manufacturing

Your Success is Our Priority

  • ISO Certified Manufacturing
  • Complete Material Certifications
  • Global Shipping Services
  • Expert Technical Support

Request Your Quote

Fill out the form and our engineering team will contact you with a detailed quote for your PEI machining project.